BIS Certification for Safety Belts – A Complete Guide
Safety belts, which are known as safety harnesses, represent crucial personal protective equipment extensively utilized across sectors such as construction, mining, firefighting, maintenance, and logistics. The belts serve as protective devices that safeguard workers against falls and severe injuries during high-risk tasks. The Bureau of Indian Standards mandates safety belt certification because of its essential life-saving function to guarantee quality and safety standards.
This guide presents a comprehensive exploration of BIS certification for safety belts, covering applicable standards, whether certification is mandatory, step-by-step procedure,s documents required costs involved and frequently asked questions.
What is BIS Certification?
India’s Ministry of Consumer Affairs oversees the Bureau of Indian Standards, which manages a third-party conformity assessment scheme known as BIS certification. The product verification process guarantees adherence to designated Indian Standards (IS) for quality, durability, and safety. Through government notification, safety belts as elements of Personal Protective Equipment (PPE) require mandatory BIS certification.
Read More: Introduction To Bureau Of Indian Standards
Is BIS Certification for Safety Belts Mandatory?
In India, safety belts require mandatory BIS certificate for Safety Belts:
Through the Personal Protective Equipment (Quality Control) Order, 2020, the Ministry of Commerce and Industry mandated that safety belts and harnesses used in fall protection systems must obtain BIS certification.
Legal Notification:
The manufacture, importation, distribution, sale, and storage of safety belts is prohibited unless they meet Indian Standard IS 3521 and display the Standard Mark (ISI mark) with a BIS license.
Applicable Indian Standard for Safety Belts
Product Category | Indian Standard | Title of Standard | Certification Status |
---|---|---|---|
Safety Belt/Harness | IS 3521:2021 | Industrial Safety Belts and Harnesses – Specification | Mandatory (ISI Mark) |
This standard replaces earlier versions of IS 3521 and aligns with modern safety norms, incorporating updated material, design, and testing requirements.
Scope of IS 3521:2021
This standard covers:
- Full-body safety harnesses
- Chest and sit harnesses
- Work positioning belts
- Fall arrest systems
- Shock absorbers
- Attachment elements (D-rings, ropes, buckles, lanyards)
It defines performance requirements for:
- Tensile strength
- Breaking load
- Stitching durability
- Strap width and elongation
- Corrosion resistance of metal parts
Benefits of BIS Certification for Safety Belts
Below we mentioned some benefits BIS Certificate for Safety Belts:
- Legal compliance under mandatory QCO
- Worker safety assurance in high-risk environments
- Credibility for manufacturers and suppliers
- Tender eligibility for government and public sector projects
- Access to domestic and export markets
- Protection from penalties and product recalls
Step-By-Step process for BIS Certification for Safety Belts
Below we mentioned some process to obtain BIS Certificate for Safety Belts:
Step 1: Identify the Product Standard
Verify that your product meets the scope of IS 3521:2021.
Step 2: Register on BIS Portal
Visit https://manakonline.in and register your firm under the ISI Mark Scheme. Submit Form V and select IS 3521.
Step 3: Sample Testing
Send product samples to a BIS-recognized lab for complete testing. Key tests include:
- Static strength test
- Dynamic fall test
- Stitching test
- Metal part corrosion resistance
- Dimension and material test
Step 4: Factory Audit by BIS
BIS will conduct an inspection of the manufacturing facility to verify:
- Quality control and raw material checks
- In-house testing infrastructure
- Stitching machinery and tensioners
- Compliance with safety and design standards
Step 5: Grant of License
If the product and factory pass all evaluations, BIS issues a license to use the ISI mark on safety belts and harnesses.
Read More: Process for getting BIS for Certification
Documents Required for BIS Certification for Safety Belts
Below, we mentioned some documents to obtain BIS Certificate for Safety Belts
Document Type | Description |
---|---|
Business Registration | PAN, GST, CIN, partnership deed or firm registration |
Factory Details | Ownership/rental documents, layout, utilities |
Manufacturing Process Chart | Stepwise workflow with input/output control |
Quality Manual | Internal test protocols, SOPs, inspection logbooks |
Product Design Details | Tech drawings, material specs, stitching layout, tensile ratings |
Lab Test Reports | BIS-recognized lab report as per IS 3521:2021 |
Equipment Calibration | Calibration certificates for internal test tools |
Marking Label Samples | Proposed ISI mark placement, product label layout |
Authorized Person Documents | Aadhaar, passport, board resolution, authorization letter |
Read More: Documents Required For BIS Registration
BIS Certification Fees and Cost Structure
Fee Component | Estimated Cost (INR) |
---|---|
Application Fee | ₹1,000 – ₹5,000 |
Testing Fee (per sample) | ₹30,000 – ₹60,000 |
Inspection Fee | ₹7,000 – ₹10,000 |
Annual BIS License Fee | ₹10,000 – ₹25,000 |
Marking Fee (per unit) | ₹0.50 – ₹3.00 (depends on product category & MRP) |
Cost varies by product complexity, production volume, and location
Labeling and Marking Guidelines
Each safety belt or harness must display the following:
- ISI Mark with license number (CM/L-XXXXXXX)
- Product code and batch number
- Manufacturer name/logo
- Date of manufacture and expiry
- Standard number (IS 3521:2021)
- Instruction for use and warnings
Marking must be durable, clearly visible, and permanent (stitched or engraved).
License Validity & Renewal
- Initial license validity: 1 year
- Renewable: Every 1–2 years
- Conditions for renewal: Continued compliance, submission of test results, BIS surveillance audit
BIS may also collect market samples and conduct surprise factory audits.
Penalties for Non-Compliance
As per the BIS Act, 2016, manufacturing or selling uncertified safety belts can result in:
- Fine up to ₹2,00,000 for the first offence
- Imprisonment up to 2 years for subsequent offenses
- Product seizure and factory sealing
- Ban on sales, tenders, and exports
BIS Certification for Imported Safety Belts
Foreign manufacturers must apply under the Foreign Manufacturers Certification Scheme (FMCS). It involves:
- Appointing an Authorized Indian Representative (AIR)
- Submission of product samples to BIS-approved Indian lab
- Factory audit by BIS inspection team
- ISI marking on export-ready stock
Importers cannot sell safety belts in India without FMCS BIS license.
Role of Consultant in BIS Certification for Safety Belts
Hiring a BIS consultant helps in:
- Interpreting IS 3521:2021 and its scope
- Preparing documents and internal SOPs
- Coordinating with testing laboratories
- Ensuring compliance before factory inspection
- Avoiding rejections or delays in approval
This is especially useful for new entrants or small manufacturers with limited compliance knowledge.
How ELT Corporate Can Help You
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Conclusion
BIS certification for safety belts and harnesses is no longer optional — it is a mandatory legal requirement for all manufacturers and importers in India. The ISI mark on a safety belt signals that the product has undergone rigorous quality and performance testing and meets the highest safety standards as per IS 3521:2021.
For businesses involved in manufacturing, exporting, supplying, or distributing safety belts, obtaining and maintaining BIS certification is essential for legal compliance, worker safety, and market credibility.
Is BIS certification mandatory for all types of safety harnesses?
Yes. All industrial safety belts, harnesses, and fall arrest systems under IS 3521 require BIS certification.
Can I sell safety belts online without ISI mark?
No. Even online sales are prohibited without BIS certification as per the QCO.
Can multiple variants be certified under one BIS license?
Yes, if they are manufactured in the same unit and fall under the same product standard. BIS will review variant grouping.